Evaluation of the flexural resistance and stress contraction of a silorane-based composite submitted to different protocols of polymerization

Abstract

When introduced to the market, silorane-based materials promised less contraction compared to other materials. The purpose of this study was to evaluate the contraction stress, flexural strength, and elastic modulus of the Filtek Silorane composite with different photoactivation protocols. Filtek Silorane and Filtek Z350 composites were inserted in a circular photoelastic resin matrix and subjected to photoactivation at 650 mW cm² for 40 s (protocol I), 325 mW cm² for 80 s (protocol II), 100 mW cm² for 260 s (protocol III), 100 mW cm² for 5 s + 1 min delay +650 mW cm² for 39.5 s (protocol IV), or 100 mW cm² for 5 s + 3 min delay +650 mW cm² for 39.5 s (protocol V). Five samples were prepared for each resin with each photoactivation protocol. To determine contraction stress, fringes were analyzed in a polariscope. For flexural strength analyses, 25 specimens (10 × 2 × 2 mm) of each resin with each photoactivation protocol were submitted to the 3-point bending test in a universal testing machine. Data were submitted to ANOVA and post hoc Tukey’s tests (α = 0.05). Filtek Silorane showed higher contraction stress results than Filtek Z350 for protocols II (16.4 ± 3.88 vs. 5.9 ± 1.64 MPa), IV (17 ± 2.67 vs. 8.8 ± 1.30 MPa), and V (16.3 ± 3.33 vs. 5.1 ± 1.95 MPa). Both resins showed similar flexural strength values, but the elastic modulus of Filtek Silorane was significantly higher with all photoactivation protocols. Pulse-delay photoactivation was effective for Filtek Z350, but not Filtek Silorane, because the elastic modulus and contraction stress were reduced for Filtek Z350 without any change in flexural strength.

Background

Dental composites still undergo shrinkage during polymerization generating interfacial stress between tooth and restorative material, making researchers continue looking for free-stress materials. This shrinkage, associated with the increase in stiffness of the developing polymer network, generates stresses at the tooth-restoration interface, potentially increasing the risk of premature failure [1]. Shrinkage is related directly to the degree of conversion (DC) of the polymer and, consequently, to the stresses distributed throughout the adhesive interface [2]. Higher DCs contribute to an increased elastic modulus and crosslinking density, which are directly related to stress [3]. The filler also influences the magnitude of shrinkage [4] and the elastic modulus [5], thereby contributing to stress development [3].

Recently, some “low-shrinkage” dental composite materials have been developed and marketed. Some of these materials use Bis-GMA as the base monomer, but resort to greater filler loadings or absence of low-molecular weight (MW) diluents to achieve lower shrinkage [6]. Other materials use a prepolymerized resin fillers to reduce the shrinkage. In another approach, high-MW monomers are used, such as methacrylate derivatives of dimer acid. The reduction in polymerization shrinkage is thought to be due not only to the higher MW of the monomer, but also to the formation of a heterogeneous network during polymerization through a polymerization-induced phase-separation mechanism [6]. Nanosized domain structures are formed at different rates, which allows flow in the viscous phase and accommodates shrinkage within the bulk of the material [1],[7]. These conditions reduce the polymerization stress, in spite of the higher DC achieved by this material due to its more chemically reactive components.

Monomers with epoxide ring-opening polymerization-type chemistries, such as silorane-based monomers, have been proposed to provide less shrinkage compared to monomers with free-radical, vinyl polymerization-type chemistries [8]. Silorane-based composites are polymerized via a cationic mechanism that is virtually insensitive to oxygen inhibition. The presence of a siloxane core, to which oxirane rings are attached, makes the molecule fairly hydrophobic [8]-[10]. The cationic ring-opening polymerization of this epoxy material results in an inherently low volumetric shrinkage compared to vinyl monomer-based materials [11],[12]. Previous studies showed that silorane-based materials exhibit reduced stress [13],[14].

In the present study, the contraction stress was analyzed by photoelastic analysis, in which the internal stresses of a photoelastic material are transformed by visible light to determine the location and magnitude of the stress. Stresses generated on inlays, onlays, crowns, posts, abutments, and implants have been analyzed through photoelastic analysis [15],[16]. Contraction stress of composite resin is also analysed, however, by means of qualitative method, which may be converted to quantitative using specific equations [17]. This study has used an automatic polariscope, in which the stress can be analysed qualitatively point-by-point, allowing accuracy reading of stress in locations of interest.

Stress during polymerization predominantly occurs due to contraction. The magnitude of the stress depends on the composite’s stiffness, ability to relieve stress, flow capacity, and polymerization rate [18], as well as the photoactivation protocol. To minimize contraction stress and shrinkage during polymerization, a “soft-start” photoactivation protocol with a low initial irradiation may be used [19]. In this method, the reaction initiates at a slower rate, thereby slowing development of the elastic modulus, giving the material an opportunity to accommodate the dimensional change of viscosity, and leading to a reduction in the shrinkage stress at the adhesive interface [19]. As a variation of this technique, an interval may be introduced between two pulses (pulse-delay). Polymerization is continued in the dark at lower rates after the initial light pulse and then completed at higher irradiation intensity.

Accordingly, the objective of this study was to evaluate the contraction stress, flexural strength, and elasticity modulus of the silorane-based Filtek Silorane composite through different photoactivation methods. The null hypothesis was that there would be a difference in shrinkage stress between the different materials when the different activation protocols were used.

Methods

Fifty resin photoelastic circular rings (5.0 mm in diameter × 2.0 cm in height) were prepared. After resin polymerization, photoelastic silicone matrices were prepared for each photoelastic ring, and the rings were placed inside the matrices. Internal walls of the rings were subjected to air abrasion with 50-μm alumina particles, to provide the surface roughness necessary for retention of a composite resin increment. The Scotchbond Multipurpose adhesive system (3 M ESPE) and Silorane adhesive (3 M ESPE) were applied on the air-abraded flat end of the rings. Photoactivation was performed with the VIP halogen light-curing unit (Bisco, Schaumburg, IL, USA) for 20 s, as recommended by the manufacturer.

Samples were polymerized with the VIP halogen light-curing unit, with one of the following five photoactivation protocols (Table 1). Five specimens were prepared for each photoactivation protocol, totaling 25 specimens each for groups 1 and 2.

Table 1 Photoactivation protocols

Four points, diametrically opposed and equidistant from each other, were marked with pencil at 1 mm of the edge of the restoration on the photoelastic material. Stresses were measured with a polariscope (Vishay LF/Z-2, Malvern, PA, USA), and photographs were taken from each measurement at each point (Figure 1). Data on polymerization shrinkage stress (in MPa) were calculated using the software provided with the equipment (PS Calc 2.0).

Figure 1

Photoelastic images. Representative images of the Filtek Z-350 (A) and FIltek Silorane (B) specimens captured by the polariscope software after stress analysis. The software registered the value of stress in MPa on the figures.

Flexural strength was evaluated by the 3-point flexural test, in accordance with ISO specification 4049 (2001). Twenty-five rectangular-shaped specimens were obtained from groups 1 and 2. The material was inserted in an acetate matrix, and a strip of transparent polyester was positioned on the top and bottom surfaces. Each side of the matrix was polymerized in accordance with the corresponding photoactivation protocol (I–V), by the VIP halogen light-curing unit. Specimens were removed from the matrix and finished manually under water cooling with 1200-grit SiC paper (Norton SA, São Paulo, SP). Specimens were stored in distilled water at 37°C for 24 h, and then the dimensions of each specimen were measured with a digital pachymeter (Mitutoyo, Tokyo, Japan) with a precision of 0.01 mm.

Flexural strength was determined in a 3-point mechanical testing machine (EMIC DL2000, São José dos Pinhais, PR, Brazil) at a speed of 0.5 mm/min. Each sample was placed in the device with a distance of 5 mm between two metallic supports. Flexural strength (FS) was calculated by the formula: RF = 3P_fL/2WH², where P_f is the maximum load (in N) required to fracture the specimen, L is the distance between the supports (5 mm), and W and H are the specimen width and thickness (in mm), respectively. Flexural tests were monitored by software on a computer connected to the mechanical testing machine, which generated a “stress × strain” graph automatically during the test.

The elastic modulus for each specimen, corresponding to the elastic deformation of the material, was calculated from the linear portion of the “tension-deformation” curve. The elastic modulus (E) was calculated by the formula: E = (ΔF/Δy) × (L³/4WH³), where ΔF/Δy is the change in force (ΔF) per unit change in deflection of the center of the specimen (Δy), L is the distance between the supports (5 mm), and W and H are the specimen width and thickness (in mm), respectively. Data were submitted to two-way ANOVA and post hoc Tukey's tests at the 5% significance level.

Results

Filtek Silorane exhibited higher contraction stresses compared to Filtek Z350 for protocols II (continuous medium-intensity, 16.4 ± 3.88 vs. 5.9 ± 1.64 MPa), IV (1-min pulse-delay, 17 ± 2.67 vs. 8.8 ± 1.3 MPa), and V (3-min pulse-delay, 16.3 ± 3.33 vs. 5.1 ± 1.95 MPa), as shown in Table 2. Both composites showed statistically similar values of flexural resistance. However, the elastic modulus values of Filtek Silorane were higher (p < 0.05) with all photoactivation protocols (Table 3).

Table 2 Means and standard deviation of contraction stress (MPa)

Table 3 Flexural strength and elastic modulus

Discussion

According to obtained results, the null hypothesis should be accepted because there was no difference between the materials when different polymerization methods were applied. As the speed of the reaction appeared to be decreased for Filtek Z350 but not for Filtek Silorane, we can consider that conventional activation is more suitable than pulse-delay for silorane-based resins.

The polymerization contraction stress does not correspond to the percentage shrinkage value provided by the Archimedes test method because the polymerization shrinkage force includes the inherent elasticity (E) of the composite. The polymerization shrinkage force (in MPa or N/mm²) can be defined as the product of polymerization shrinkage and the elastic modulus [20]. Using a more elastic composite resin (i.e., with a lower E) can partially compensate for the polymerization shrinkage and reduce the stresses on the cavity margin. Using a stiffer composite material (i.e., with a higher E) with identical volumetric/polymerization shrinkage will subject the adhesive bond to greater stress. Any in vitro test is ultimately intended to simulate the clinical situation and should approximate the real clinical demands as closely as possible. Therefore, the polymerization contraction forces actually stressing the cavity margin are much more clinically relevant than the volumetric/polymerization shrinkage [21].

When all of the protocols had the same energy level, the reaction speed of the silorane-based composite was faster than that of the conventional methacrylate. Processing of pre- to post-gel was not influenced by the different protocols. To ensure an effective reduction of stress, a low postgel shrinkage should be closely associated with a relatively low elastic modulus [22]. The pulse-delay method has the ability to prolong the previtrification stage; it decreases the rate of polymerization and, consequently, lowers the stress values, with additional effects on decreasing crosslinking density [23],[24]. As the polymer forms more quickly, the material spends less time in the pregel or gel phase. This condition leads to stress contraction and, possibly, to greater force dissipation because the material does not have sufficient time to accommodate within the cavity [10]. Using lower irradiance at the beginning of polymerization process can prolong the pre-gel stage, causing the molecules to slide and acquire new positions and orientations slowly, and compensating for the polymerization stress. This mechanism can justify the polymerization stress results of Filtek Z350 when it was photoactivated through the pulse-delay protocols (IV and V); namely, the stress values of Filtek Z350 were high, but they were lower than those obtained with Filtek Silorane. The same mechanisms can justify the FIltek SIlorane results, as its speed of polymerization did not allow a reduction of stress. As the speed of the reaction appeared to be decreased for Filtek Z350 but not for Filtek Silorane, we can consider that conventional activation is more suitable than pulse-delay for silorane-based resins.

In contrast, some authors consider that the stress relief is related to the relaxation of the polymer chains when the vitrification point is achieved [2] or during the conversion of carbon double bonds when high molecular weight molecules are present in all conversion percentages inclusive at lower percentages which are obtained near the end reaction [2]. This condition means that the mobility of the polymer network will be restricted at higher DCs, delaying the gel point and the vitrification point relative to the conversion [25].

Including a greater amount of filler in the matrix reduces the organic content and the material shrinkage [22]. Commercial composites containing a higher percentage of charged particles per volume tend to produce higher stress values. Filtek Z350 contains about 78.5% filler by weight (63.3% filler by volume), whereas Filtek Silorane contains 76% filler by weight (55% by volume). Kleverlaan and Feilzer (2005) [14] showed that dimethacrylate composites have percentage shrinkages of 2–4% and stress values of 12–17 MPa, whereas other authors reported stress values of 6–9 MPa, and 8–12.5 MPa [26]. Thus, the material rigidity has a strong influence on the final polymerization tension [27]. As the rigidity is more associated with the crosslink density of the polymeric network than with the full conversion of the reactive species, the elastic modulus may be increased without much effect on the DC [2]. These explanations could help account for the higher elastic modulus values obtained with Filtek Silorane compared to Filtek Z350.

There were no differences in flexural strength between photoactivation protocols or resin composites. One reason for this result is that the Filtek Z350 had high resistance values, similar to Filtek Silorane, despite showing areas with large agglomerations of filler particles related to the morphology and presence of various types of fillers [11]. On the other hand, Filtek Z350 showed lower values of elastic modulus with the pulse-delay protocols. The low elastic modulus was likely responsible for the reduction in shrinkage stress with this resin. Filtek Silorane did not show any difference in the elastic modulus with the pulse-delay protocols, supporting the assumption that there was no time for stress relaxation due to the high speed of the polymerization reaction.

A low elastic modulus is not necessarily associated with high bond strength, but it does result in a more uniform distribution of stresses in the tooth restoration interface, thereby increasing the possibility that adhesion will form with the cavity walls and that the material will resist polymerization shrinkage [28]. Composites with a higher elastic modulus have been associated with greater shrinkage stress because they unable to relieve these stresses through plastic strain during polymerization. Thus, resin composites should have good rigidity (to achieve adequate mechanical properties), but should not be too rigid (to minimize stresses) [29]. Ferracane (2005) [30] indicated that the percentage shrinkage of dental composites is around 1.5–5%, which is sufficient for the development of internal stresses that might endanger the durability of a composite restoration.

Filtek Z350 contains 8% (by weight) silica nanoparticles (20–75 nm in diameter) and 71% silica/zirconia nanoclusters (0.6–1.4 nm in diameter). As it was impossible to observe the smaller particles by SEM, each particle was considered as an aggregate. On the other hand, Filtek Silorane contains quartz particles that cannot be processed by a sol–gel technique, which may explain the more irregular morphology of Silorane compared to other conventional materials [31]. Watts and Al Hindi (1999) [22] reported that compositions with a relatively high content load, as is the case with the studied resins, have significant reductions in shrinkage, following by lower values of shrinkage stress.

Conclusion

The pulse-delay photoactivation method was more effective for Filtek Z350 compared to Filtek Silorane. The Filtek Z350 resin exhibited reduction of the elastic modulus and contraction stress without changes in the flexural resistance with this photoactivation protocol.